Ph. (980) 689 4388 / (980) 892 2486
Ph. +1 (902) 442 0800
STEEL STRUCTURES FABRICATION FOR INDUSTRIAL, INFRASTRUCTURE & MARINE PROJECTS
ESC provides comprehensive structural steel fabrication services for infrastructure, industrial, energy, marine, mining, and commercial construction projects. Our capabilities include the fabrication of steel bridges, heavy structural steel, offshore structures, pressure vessels, material handling systems, rail infrastructure, pre-engineered buildings, and custom-engineered steel components.
With extensive engineering expertise, advanced manufacturing facilities, and rigorous quality control procedures, ESC delivers high-quality fabricated steel structures tailored to meet project-specific requirements. From simple structural components to complex large-scale assemblies, ESC supports projects worldwide with reliable fabrication, engineering, coating, inspection, and logistics services.
SC combines engineering expertise, advanced fabrication technologies, and comprehensive quality management systems to deliver fabricated steel structures for demanding applications worldwide. Our experienced team supports every stage of the project, from design review and engineering calculations through fabrication, coating, testing, inspection, and delivery.
Our commitment to quality, safety, and project execution enables us to provide reliable steel fabrication solutions across infrastructure, transportation, mining, industrial, offshore, and energy sectors.
STEEL BRIDGE STRUCTURE
BAILEY BRIDGE
PRE-ENGINEERED STEEL BUILDING / PREFAB STEEL BUILDINGS
OFFSHORE STEEL STRUCTURES
MINING & EXCAVATION
HEAVY STEEL FABRICATION
PRESSURE VESSEL
STEEL TOWERS
RAIL INFRASTRUCTURE
MATERIAL HANDLING STRUCTURES
ESC combines engineering expertise, advanced fabrication technologies, and comprehensive quality management systems to deliver high-quality fabricated steel structures for demanding projects worldwide. Our experienced team supports every stage of the project lifecycle, from engineering and design review to fabrication, coating, testing, inspection, and delivery.
Committed to quality, safety, and reliable project execution, ESC provides structural steel fabrication solutions for infrastructure, transportation, mining, industrial, offshore, energy, and marine applications. Our focus on engineering excellence, quality assurance, and on-time delivery enables us to support projects of all sizes and complexities across global markets
FABRICATION CAPABILITIES
MACHINING, CUTTING & DRILLING
ESC is capable of machining high quality components of different sizes, materials and specifications. Cutting, bevelling and drilling can also be automated with supreme precision. Utilising state of the art CNC machinery and skilled operators ESC offers:
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High Precision CNC lathes turning of pieces up to 2.5 metres length
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Flame, Laser & Plasma Cutting of plates up to 150mm thickness
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Precision drilling, milling and boring
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Plate Shearing machines (up to 6 metre width and 10mm thickness)
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Automated edge bevelling for weld preparations
WELDING
Welds are one of the most important features of a steel structure and expert skill, knowledge and experience goes a long way in ensuring structural integrity:
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Welding of various materials and special steel grades
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AWS qualified weld inspectors
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International Standards & Welding Codes: AWS, ASME, API, AS/NZS, CSA, BS, ISO, CEN
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Manual, Semi-auto, automated welding
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All welding technologies: SAW, MIG/MAG, TIG, FCAW, SMAW, GTAW, MCAW, GMAW
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Access to hundreds of qualified and skilled welders
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State of the art non destructive testing (NDT) and destructive testing
PIPE PRODUCTION
ESC offers a wide range of pipe manufacturing capabilities for use in steel structures:
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Double Submerged Arc Welded Pipe (DSAW - UOE method, JCOE method), Spiral Welded, seamless and more
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ASTM, CSA, API, BS EN, ISO standards
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Diameters can range from 1 inch (25.4mm) all the way up to 14 feet (4267mm)
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Thicknesses - between 2.10mm to 4 in (100mm)
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Lengths - all up to 100 metres length for large diameter pipes
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Various Steel Grades from S355JOH to X60 for example
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In-house hydrostatic pressure testing facilities
PRESS BREAK FORMING
Utilising a press brake capability which features some of the largest press brakes in the world, ESC can offer a wide range of high quality formed steel components:
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Lengths - up to 60' (4 metres)
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Up to 20,000mT bending force
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Thicknesses up to 1" (25.4mm)
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Large range of press brake tooling
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Large throat area for a wide range of forming dimensions
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Semi-automated material handling for efficient and safe forming
BLASTING, COATING & GALVANIZING
A good quality coating system, whether it be by a protective paint or sacrificial zinc galvanization is important to the aesthetics and durability of a steel structure. ESC offers a wide range of coating system options are available to suit many projects and applications. Another aspect frequently overlooked is the packing system and handling supervision that ESC offers to ensure that your asset arrives to your site with minimal or no coating damage.
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A combination of manual and semi-auto application methods for consistent thickness and ability for application in hard-to-access places
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Blasting to various surface standards
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Various coating options - colours, types
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Careful humidity and temperature control
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ESC's certified SPCC coating inspectors supervising through the entire preparation and coating process with complete coating reports.
TESTING
Testing at all stages of fabrication is critical in a quality assurance process. All items fabricated by ESC Steel Structures follow a strict Inspection & Test Plan with various hold points to check the components for strength, defects and other important items. ESC offers a full suite and expertise of steel structure testing:
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High precision, routinely calibrated and certified dimensional measurement equipment
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ISO, OHSAS, EN 1090, ISO 3834 and other company certifications
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In-house and external material testing facilities: tensile, impact, chemical, ultrasonic
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UT, MT, RT, PT, VT testing for welds (at different percentages depending on application and project requirements). Also special methods such as
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AWS, NDT, Coating Certification of ESC QA/QC Inspectors
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Close relationships with reputable third party inspectors
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Assembly Load Testing, Pressure Testing facilities
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Coating Inspection - thickness, defects, adherence
ENGINEERING
ESC's engineering team brings expertise from a diverse range of industries, including civil engineering, offshore oil & gas, aerospace, mechanical, nuclear, renewable energy, and infrastructure projects. Every project is assigned a dedicated engineer who serves as the primary technical contact, ensuring clear communication, efficient coordination, and seamless project execution.
We understand the importance of close collaboration with contractors, consultants, owners, and other project stakeholders throughout the project lifecycle. ESC's engineering capabilities include:
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Engineering calculations in accordance with international design standards
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2D and 3D CAD drafting for layouts, fabrication, shop, and welding drawings
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Finite Element Analysis (FEA)
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3D visualization and engineering animation services
By combining technical expertise with practical project experience, ESC delivers engineering support that helps optimize designs, streamline construction, and improve overall project outcomes.
RECENT PROJECTS
USEFUL INFORMATION
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